Lincoln Foundry provides aluminum sand casting services for lightweight, high-strength components across diverse industries. Our foundry casts a full range of aluminum alloys, from grade A356 to corrosion-resistant marine alloys. We deliver dimensionally accurate parts with a hands-on, quality-driven approach backed by three generations of foundry experience. Send us your drawings today, and we’ll provide you with a free quote.
Aluminum sand casting requires precise control of temperature, alloy composition, and mold design to produce reliable components. We cast alloys that meet ASTM B26/B26M standards for high-integrity applications. Our work spans automotive, aerospace, railing hardware, marine, and structural projects where weight reduction and durability are critical. The excellent strength-to-weight ratio of aluminum makes it ideal for parts that must be both strong and light. We pour alloys engineered for T6 heat treatment to increase strength, as well as castings that offer excellent machinability and weldability. Our components deliver dimensional stability and corrosion resistance in applications ranging from engine blocks to structural hardware. Testing is built into our process to ensure every casting meets strict customer specifications. We use mechanical and chemical analysis to verify alloy composition and performance characteristics. This level of control ensures the parts leaving our shop are ready for the job they were designed to do.
We can pour multiple aluminum alloys, each selected for specific performance requirements. Our range covers general industrial work to aerospace-grade specifications and other performance requirements for challenging applications.
319.1 & SR-319 Aluminum: Versatile alloys used for automotive engine blocks, cylinder heads, and transmission housings. These grades offer good castability, machinability, and heat-treatability, resulting in improved mechanical properties.
356.1 & A356.2 Aluminum: Our primary aluminum casting alloys for general industrial and structural applications. A356 is heat-treatable to T6 and provides excellent strength, corrosion resistance, and weldability for a wide range of uses.
713.1 Aluminum (Tenzaloy): A specialized alloy for applications requiring specific performance characteristics. It delivers reliable strength and dimensional accuracy for demanding industrial components.
535 Aluminum (Almag35): Marine and structural alloy engineered for superior corrosion resistance in harsh environments. This grade is specified for parts exposed to saltwater and corrosive atmospheric conditions.
ZA-12 (Zinc-Aluminum Alloy): An advanced zinc-aluminum alloy known for its exceptional strength, wear resistance, superior machinability, and low casting shrinkage. It is an excellent choice for demanding applications such as bearings, bushings, gears, wear plates, and hydraulic components where durability and precision are critical.
Our aluminum sand casting capabilities accommodate a broad range of part sizes. We produce components weighing from 0.01 lbs. to 100 lbs., with a maximum part length of 3 feet.
Working with Lincoln Foundry means working with a foundry that understands both the material and the craft. We combine metallurgical knowledge with time-tested sand casting techniques to produce aluminum components that perform.
Lightweight Strength: Aluminum castings offer an exceptional strength-to-weight ratio, making them the material of choice for aerospace, automotive, and defense applications. Our alloys deliver structural integrity without unnecessary weight.
Corrosion Protection: Aluminum forms a natural oxide layer that resists corrosion in most environments. We cast specialized marine-grade alloys such as Almag35, which provide even greater protection in saltwater and harsh atmospheric conditions.
Heat Treatment Capability: Many of our aluminum alloys can be heat-treated to T6, significantly increasing their tensile strength and hardness. This allows us to tailor the mechanical properties of a casting to meet demanding load and stress requirements.
Superior Machinability and Weldability: Aluminum is among the most workable casting metals. Our alloys machine cleanly and weld reliably, making post-casting modifications and assemblies straightforward and cost-effective.
Quality aluminum casting services begin with a properly engineered pattern. Our pattern shop builds these master copies to client specifications using wood, plastic, or metal materials chosen for precision and durability. Each pattern is fitted with the gating and riser configuration necessary to control metal flow during the pour. This design work ensures molten aluminum fills the mold, producing a dense casting free of porosity and defects.
Lincoln Foundry is a family-owned operation with over 50 years of experience casting non-ferrous metals. Our approach has always been direct and hands-on, because shortcuts don't produce quality. We believe foundry work is honest work that deserves respect, and we treat every casting with the care it requires. The hard jobs matter most to us. That mindset keeps us focused on doing things right, even when the easier path is available. Every mold, every pour, and every grind is work that supports the industries building our future. This commitment to craftsmanship is what defines a blue-collar foundry, and it's what we put into every aluminum component we cast.
Aluminum's unique properties make it indispensable across a wide spectrum of commercial fields. We supply expertly crafted aluminum components to the following markets:
Ready to bring your project to life with high-quality, non-ferrous castings? At Lincoln Foundry, we specialize in custom sand castings of copper, bronze, aluminum, stainless steel, and other alloys — supported by machining, finishing, and expert metallurgy guidance. Whether you need a quote, technical support, or help selecting the right material for your application, our experienced team in Erie, PA is here to help. Fill out the form below or reach out by phone or email, and we’ll respond promptly to discuss your needs and provide a competitive quote.
