Custom Brass Casting Manufacturer

Custom Brass Casting Manufacturer

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October 28, 2026
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Custom Brass Casting Manufacturer

Finding a custom brass casting manufacturer means checking each foundry’s alloys, part size limits, pattern options, and test records. Brass grades add UNS numbers and shorthand names to that list. Comparing those details between foundries takes time.

At Lincoln Foundry, we’re a custom brass casting manufacturer that pours castings to your specified alloy and verifies the chemistry of every heat. Each part is traceable and arrives ready for your own machining. Read on to learn more about brass alloy options, pattern work, and ordering to spec.

Get a Quote for Custom Brass Castings »

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Brass Alloy Families for Custom Castings

Copper-zinc grades are the most common metals poured in copper foundries. Each cast brass carries a UNS number that places it in a block of alloys with similar chemistry:

  • Red and leaded red brasses (C83300 to C83999): These copper-tin-zinc alloys are cast with or without lead. Leaded red brasses in ASTM B584 carry 83 to 88 percent nominal copper and 5 to 7 percent zinc.
  • ‍Semi-red and leaded semi-red brasses (C84000 to C84999): Alloys in this block share the copper-tin-zinc base with or without lead. Its B584 grades hold 76 to 81 percent nominal copper and 9 to 15 percent zinc.
  • ‍Yellow brasses (C85000 to C85999): Zinc is the main addition to copper in this block. B584 lists its leaded yellow brasses at 61 to 72 percent nominal copper and 24 to 37 percent zinc.
  • ‍High-strength yellow brasses (C86000 to C86999): Manganese bronzes belong to this block despite their name. C86200 appears in ASTM B584 as a high-strength yellow brass at 63 percent nominal copper.
  • ‍Bismuth brasses (C88000 to C89999): Copper-bismuth and copper-bismuth-selenium alloys make up this block. ASTM B584 classifies some of these grades as bismuth red brass and bismuth semi-red brass.

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Our Custom Brass Casting Capabilities

Lincoln Foundry is a family-owned Erie foundry in its third generation with more than 50 years in business. We pour red brasses and manganese bronzes for custom brass parts. Our melt control relies on two 175 kW electric induction furnaces and immersion pyrometers. New jobs are quoted as raw or rough castings ready for your machining.

Our custom brass work covers material, testing, size, and finishing needs:

  • Certified material: Every casting we pour begins with certified raw ingots backed by certificates of analysis on request. Material-handling procedures are in place to prevent cross-contamination between alloys.‍
  • Chemistry and traceability: We verify the chemical composition of every heat on our SpectroLab. Each pour is documented and traceable to its foundryman.
  • ‍Mechanical testing: Tensile strength, yield strength, and elongation are measured on test bars pulled in-house upon request. Those results and the heat chemistry show the casting is chemically and structurally sound.‍
  • Size limits: Part weights run from 0.01 to 100 lb with a maximum length of 3 feet. Dual pot pouring is available for larger parts within that range.
  • ‍Outside services: Anodizing, powder coating, painting, heat treating, and limited assembly are available through third-party providers. List any of these steps on your quote request.

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Custom Red Brass Castings

C83300 and C83600 belong to the red and leaded red brass block, while C84400 falls in the leaded semi-red brass block directly above it. Of the three grades, C83300 carries the most copper and the least lead, and C84400 carries the least copper and the most lead. Between them sits C83600, also called ounce metal, with 84 to 86 percent copper and equal 4 to 6 percent ranges of tin, lead, and zinc.

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Alloy Copper (%) Tin (%) Lead (%) Zinc (%)
C83300 92 to 94 1 to 2 1 to 2 2 to 6
C83600 84 to 86 4 to 6 4 to 6 4 to 6
C84400 78 to 82 2.3 to 3.5 6 to 8 7 to 10

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Shorthand names list the nominal copper, tin, lead, and zinc percentages in that order. ASTM B584 lists C83600 as 85-5-5-5 and C84400 as 81-3-7-9 or valve composition. Each nominal figure falls inside the composition range in the table for that grade.

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Drinking Water Rules for Custom Brass Parts

Lead is present in leaded grades such as C83600 to promote pressure tightness and free machining during manufacturing. Federal law limits drinking water plumbing to a weighted average of 0.25 percent lead on wetted surfaces. Plumbing used only for nonpotable service such as manufacturing, industrial processing, and irrigation is exempt from that requirement.

Each of C83300, C83600, and C84400 carries more lead than the 0.25 percent limit. Our foundry pours lead-free C89833 and silicon grades C87300 and C87500 for parts in potable water service. These lead-free grades are held to a 0.09 percent lead maximum under their UNS limits.

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Pattern Work for Custom Brass Castings

We build new tooling from your drawings or reuse your existing tooling. Pattern materials include wood, aluminum, plastics, and 3D-printed media based on the final part specifications. Each pattern is built to dimensional standards for an accurate casting.

Gating and risers are rigged onto each pattern with CAD/CAM and CNC technology. The rigged pattern is then mounted onto a board to form the mold cavity. Molten brass enters that cavity through the gating system.

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How to Specify a Custom Brass Casting

ASTM B584 is one of several ASTM specifications for cast copper alloys and covers sand-cast parts for general applications. Castings made to it must conform to the composition limits for each named element. Tensile strength, yield strength, and elongation must be determined as well.

B584 castings must never be repaired, plugged, welded, or burned in. Send your drawings with the UNS number and ASTM specification for a free quote. Note any need for certificates of analysis or test bar results on the same request.

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Send Your Drawings to Our Foundry

Custom brass castings start with the right alloy, an accurate pattern, and a clear purchase specification. Chemistry checks and documented pours from your manufacturer give you a record of each part’s alloy.

Lincoln Foundry pours red brasses, manganese bronzes, and lead-free C89833 for custom brass parts. We check the chemistry of every heat and build patterns from your drawings or existing tooling.

Click below for a quote and to learn more about custom brass castings from our Erie foundry.

Get a Quote for Custom Brass Castings »

About The Author

Christopher Campbell

Experienced leader at Lincoln Foundry with 15+ years spanning shop floor to ownership. Combines hands-on molding expertise with executive oversight, RFQ quoting, and metallurgical testing to deliver high-quality non-ferrous castings with exceptional consistency and low defect rates.

Key Differentiators

  • End-to-end experience, from molding and pouring to VP-level operations and ownership
  • Deep metallurgical expertise, including alloy behavior, pour optimization, and in-house lab testing
  • Proven ability to reduce defects through proprietary casting and melting techniques

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